Background: A higher degree of cross-linking has been shown to
improve the tribological properties of ultra-high molecular weight
polyethylene in laboratory studies; however, its effect on in vivo behavior
has not been well established. We investigated in vivo wear mechanisms in
retrieved highly cross-linked polyethylene acetabular liners in order to
determine if early in vivo wear behavior is accurately predicted by
hip-simulator studies.
Methods: A total of twenty-four liners (twenty-one explanted and one
unimplanted highly cross-linked liners and two explanted
ethylene-oxide-sterilized non-cross-linked liners) were examined for this
study. The average age of the patients was 59.9 years, and the average time in
vivo was 10.1 months. Articular surface damage on the front and back sides of
the liners was assessed with an optical scoring system. Surface quadrants were
assigned a grade from 0 to 3 according to the observed wear mechanisms and the
percentage of surface affected. The micromechanisms of liner damage were
evaluated with use of scanning electron microscopy.
Results: The average front and back-side explant damage scores were
11 (range, 2 to 26.5) and 6.7 (range, 3.7 to 13.3), respectively. There was
consistent evidence of early surface deformation and cracking. All explants
exhibited some form of surface change, including surface cracking, abrasion,
pitting, or scratching. The original machining marks on the liner surface were
observed to be either unaltered, drastically distorted, or absent.
Conclusions: Highly cross-linked ultra-high molecular weight
polyethylene acetabular liners that were retrieved at an average of ten months
after implantation exhibited signs of surface damage that had not been
predicted by in vitro hip-simulator studies. These devices had not failed
clinically as a result of wear. The discrepancy between in vitro and in vivo
wear surfaces may be due to variability in terms of in vivo lubrication and
cyclic loading or may represent early surface damage mechanisms that are not
well demonstrated by long-term simulator studies.